August 03, 2021 Volume 17 Issue 29

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


Gaming graphics card allows faster, more precise control of fusion energy experiments

By Sarah McQuate, University of Washington

Nuclear fusion offers the potential for a safe, clean, and abundant energy source.

This process, which also occurs in the sun, involves plasmas (fluids composed of charged particles) being heated to extremely high temperatures so that the atoms fuse together, releasing abundant energy.

One challenge to performing this reaction on Earth is the dynamic nature of plasmas, which must be controlled to reach the required temperatures that allow fusion to happen. Now, researchers at the University of Washington (UW) have developed a method that harnesses advances in the computer gaming industry: It uses a gaming graphics card, or GPU, to run the control system for their prototype fusion reactor.

The team published their results May 11 in Review of Scientific Instruments.

"You need this level of speed and precision with plasmas because they have such complex dynamics that evolve at very high speeds. If you cannot keep up with them, or if you mispredict how plasmas will react, they have a nasty habit of going in the totally wrong direction very quickly," said co-author Chris Hansen, a UW senior research scientist in the aeronautics and astronautics department.

"Most applications try to operate in an area where the system is pretty static. At most, all you have to do is 'nudge' things back in place," Hansen said. "In our lab, we are working to develop methods to actively keep the plasma where we want it in more dynamic systems."


VIDEO: Shown here is a view from inside the reactor: Plasma (bright streams) enters from the injectors on the top of the device and then organizes into a ring around the two cones visible in the middle (view here is from the side of the ring). These plasma streams move very quickly -- this video is only three-thousandths of a second long. [Credit: University of Washington]

The UW team's experimental reactor self-generates magnetic fields entirely within the plasma, making it potentially smaller and cheaper than other reactors that use external magnetic fields.

"By adding magnetic fields to plasmas, you can move and control them without having to 'touch' the plasma," Hansen said. "For example, the northern lights occur when plasma traveling from the sun runs into the Earth's magnetic field, which captures it and causes it to stream down toward the poles. As it hits the atmosphere, the charged particles emit light."

The UW team's prototype reactor heats plasma to about 1 million degrees Celsius (1.8 million degrees Fahrenheit). This is far short of the 150 million degrees Celsius necessary for fusion, but hot enough to study the concept.

Here, the plasma forms in three injectors on the device, and then these combine and naturally organize into a doughnut-shaped object, like a smoke ring. These plasmas last only a few thousandths of a second, which is why the team needed to have a high-speed method for controlling what's happening.

Previously, researchers have used slower or less user-friendly technology to program their control systems. So, the team turned to an NVIDIA Tesla GPU, which is designed for machine learning applications.

"The GPU gives us access to a huge amount of computing power," said lead author Kyle Morgan, a UW research scientist in the aeronautics and astronautics department. "This level of performance was driven by the computer gaming industry and, more recently, machine learning, but this graphics card provides a really great platform for controlling plasmas as well."

Two photos of the team's prototype reactor, showing the three injectors with (bottom) and without (top) the electrical circuits (labeled in green on the right) used to form magnetized plasmas in each injector. The GPU precisely controls each of these circuits, allowing the researchers to fine-tune plasma formation in each injector. [Credit: University of Washington]

 

 

 

 

Using the graphics card, the team could fine-tune how plasmas entered the reactor, giving the researchers a more precise view of what's happening as the plasmas form -- and eventually potentially allowing the team to create longer-living plasmas that operate closer to the conditions required for controlled fusion power.

"The biggest difference is for the future," Hansen said. "This new system lets us try newer, more advanced algorithms that could enable significantly better control, which can open a world of new applications for plasma and fusion technology."

Published August 2021

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